Case Studies

Real stories of packaging that works

Our clients' production challenges, the solutions adopted, and the results achieved.
Technician in protective gear inspecting red mold components in a clean industrial lab with computer workstations.
Reducing material without compromising strength

Optimizing a blister with reduced plastic consumption

A client was using an oversized blister with a thickness greater than what was actually necessary.

Intervention
analysis of the product to be packaged
redesign of blister geometry
gauge optimization
production of samples and stress testing
validation of the new packaging
Results
reduction in packaging weight
lower raw material consumption
reduction in unit cost
maintaining product protection
lower environmental impact
Switching from traditional materials to PET or R-PET

Converting a thermoformed tray to R-PET

A customer wanted to improve the recyclability of their packaging and increase the percentage of recycled material used to comply with new European regulations.

Action
evaluation of existing material
selection of PET or R-PET compatible with the application
adjustment of thermoforming parameters
dimensional and functional testing
start of industrial production
Results
introduction of recycled material
improving the environmental characteristics of the packaging
maintaining aesthetic and functional quality
continuity of the customer's production process
Resolving a defect issue

Reducing waste on a thermoformed package

The customer was experiencing deformation issues, difficulties with product insertion, or defects during packaging.

Action
analysis of defective samples
tolerance control
mold or production parameter modification
production of a pilot batch
monitoring results
Results
reduced waste
improved dimensional consistency
faster packaging speed
reduced line downtime
fewer complaints
Rapid development of new packaging

From sample to production: developing a custom blister pack

A client needed to launch a new product quickly and required custom-made packaging.

The Challenge
receipt of product or drawing
analysis of protection and display requirements
blister design
sampling
client approval
mass production
Results
reduced development time
packaging precisely adapted to the product
improved commercial presentation
starting production by the scheduled deadline
Managing an urgent or complex order

Extraordinary production to ensure supply continuity

A client needed to receive a large quantity of blister packs in a short timeframe to avoid a shutdown of their production line.

Action Taken
priority order planning
rapid raw material procurement
reorganization of production shifts
quality checks during production
scheduled batch deliveries
Results
meeting the requested date
no interruption to the client's production
maintaining quality standards
coordinated production and logistics management

Do you want to be our next case study?

Tell us about your production challenge.

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Custom plastic thermoforming, blister packaging, and industrial contract packaging in Lombardy.

Via Carlo Curotti, 25, 24060 Castelli Calepio (BG)
030.7282132   |  info@val-mont.it

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